J&K TOOL COMPANY INC

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JK106STS
PVC Screen Slotting Machine

 

The JK106STS is a compact, space saving PVC screen slotting machine designed for pipe sizes 1/2" through 6" in 20 foot lengths and shorter.

JK106STS PVC Screen Slotting Machine - base price ...... $ 18,000.00 USD

bullet230 volt 3 phase 5 hp slotting motor
bullet3hp vacuum blower with 4" discharge mounted on top of slotting assembly with a 4" hose discharge adaptor for connecting to the customer's dust collection system.
bulletair supply 120 psi 10 cfm

The pipe support tray has been increased to 24’, enabling slotting capability 1/2" through 6" in 20’ lengths.  The tray is designed to be stationary and anchored to the floor at both ends, which will require less floor space, approximately 4' x 25'. 

The machine in mounted on four 15" pneumatic wheels mounted on 1" sealed taper bearings.  The slotting motor assembly will then travel along the tray for each segment of slots.

The travel system that moves the slotting assembly
will be run with a high torque closed loop stepper gear
motor system.  The pipe support tray will be fitted with
a 3/4" #12 gear rack on which the stepper gear motor
will accurately position and move the slotting assembly
for each segment of slots.

 

 

The automatic pipe indexing for each row of slots
will be performed by another high torque closed loop
stepper gear motor system.  The indexer is mounted
on one end of the 24' pipe support tray with floor
mounts that position the pipe tray up to 32" for easier
pipe loading and unloading.

 

 


The automatic pipe indexer will have an 1 1/4" hollow indexer shaft to accommodate
air operated inside pipe holders.  Pipe to be slotted is clamped to the indexer shaft
by the inside expanding pipe holders shown in the above photos.

 

The pipe indexing and slotter travel distance will be
monitored and set with an Aromat GT touch screen.  
On the touch screen there will be row settings for 1
up to 8 rows of slots around the pipe circumference. 
Also through the touch screen, you can set the travel
from 0 up to 99”. 

The spacing between segments of slots can be set
and very accurately positioned from 0 to any distance which is required
within .005” - .010” tolerance.  The touch screen will be used to set the
amount of rows to be slotted, display the active row, set and display the
travel distance per segment of slots, display cycle time for each screen,
and have manual operation buttons to test each system and speed setting
for both the indexer and travel system.

Approximate Slotting Times:
6-7 minutes on 10’ of 2" with 4 rows, 1/4" slot spacing
8-9 minutes on 10’ of 4" with 5 rows, 1/4" slot spacing
Most often, a 10’ row of slots with 1/4" spacing will take 2-3 minutes.
Times will vary depending on pipe size, saw width, amount of saws, size of saws.
The machine runs the best with 20 to 25 saws.

JK106STS Parts & Accessories

5HP Slotting Saw Shaft
15 1/2" x  1" x 3/4" ends with   2" H Pulley
$175.00
5HP Slotting Saw Shaft
15 1/2" x 1" x 5/8" ends with    2" H Pulley
$175.00
3/4" Shaft Bearings $12.00
5/8" Shaft Bearings $14.00
Bearing Strap and Bolts $3.00
2" H Belt 300H200 $37.00
Aluminum Saw Spacers
All 1" Bore: 1/8" X 1.625", 3/16" X 1.625",1/4" X 1.625",1/8" X 1.875", 3/16" X 1.875",1/4" X 1.875", 1/8" X 2.25", 1/4" X 2.25", 1/4" X 2.50"
$4.75 each
Steel Motor Pulley 5 hp 2" H $88.57

Outside Pipe Clamps:
Size #1 OD Clamp for 1/2" pipe (1 piece) $175.00
Size #2 OD Clamp for 3/4"-1" pipe (1 pc.) $175.00
Size #3 OD Clamp for 1 1/4" - 2" pipe (1 pc.) $175.00
Size #4 OD Clamp for 3"-6" pipe (2 pcs.) $55.00
Additional Pipe Support Trays:
(2) 10' elevation angle trays for 1/2" pipe $35.00
(2) 10' elevation trays for 3/4"-1 1/2" pipe $100.00
(2) 10' support trays for 2"-6" pipe $75.00
Inside Pipe Holders:
Size #1 ID Pipe Holder for 1/2" pipe $65.00
Size #2 ID Pipe Holder for 3/4" pipe $65.00
Size #3 ID Pipe Holder for 1"-1 1/2" pipe; two arm pipe holder with 2 steel cones and 1 nylon cone $125.00
Size #4 ID Pipe Holder for 2"-6" pipe; four arm pipe holder with 1 nylon cone and 4 sets of sizing blocks $195.00

 

J&K Tool Company, Inc.

6385 County Road 7

Wheaton, MN  56296-5086  USA

Tel: 320 563 4967  Fax: 320 563 8051

Email:  sales@jktool.com

 

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