J&K Tool Company, Inc.
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JK1012D
Double Head PVC Screen Slotting
Machine
The JK1012D double head PVC screen slotting machine has been
one of our most
popular machines with companies
that require high production of
quality PVC well screens. This machine is very fast and easy to set up and
operate.
JK1012D Double Head PVC Screen
Slotting Machine - base price excluding
parts & accessories........... US $28,000.00
(Please
email us for a quotation:
sales@jktool.com
)
Slotting Speed Test:
4" pipe x 10’ long with 4 rows, .020" slots, 1/4" spacing = 3 minutes
(Slotting times will vary depending upon the size
of pipe, number of rows, slot size and spacing.)
JK1012D Main Features:
 |
Slotting capability 1" - 8" PVC pipe in 20’ lengths or
less; 10" - 12" sch40 in 10' lengths or less(this machine |
|
Two 7 1/2 hp slotting motors |
|
Runs on 240 volt 3 phase and 120 psi 10 cfm air supply. |
|
Automatic pipe indexing unit is equipped with two high torque closed loop stepper gear motors |
|
Touch screen programming for all settings |
|
24' indexer frame rail |
|
15' pipe support |
|
5 hp vacuum blower with hoses and vacuum fixtures on slotting motor assemblies |
Our customers describe the JK1012D as a fast
production machine that is simple to set up and operate.
*If you are
going to be slotting a large volume of 6" - 12" sch80 pipe in 20' lengths or
less, we recommend a heavy duty slotting machine such as the JK4012HD.
This machine has been designed to handle large quantities of longer, heavier PVC
pipe.
Automatic Pipe Indexer
The indexer has 3 primary functions:
1. Clamp and hold pipe by the use of an expandable
ID pipe holders located on the 1 1/4" indexer shaft.
2. Turn pipe and accurately stop on the preset amount
of rows to be cut on the pipe's OD circumference.
3. Move pipe forward through machine to the next
segment of slots to be cut.
The automatic pipe indexer is equipped with two
high torque closed
loop stepper gear motors. One of the stepper motor systems will
perform the operation of indexing the accurately for each row of slots
and the other will move the indexer, pushing the pipe through the
machine for each segment of slots (indexer travel system).
ID Pipe Holders
The pipe is held securely by the expandable ID pipe holder
which is mounted
to the 1 1/4" indexer drive shaft, as shown in photo above.
Shown in photo on left is the four arm size #2 ID pipe
holder with larger cone for holding 8”-12”.
1/2” extension pins used for 12”.
3/16” rubber oring stock is wrapped around
four arms and used to collapse holding arms
when air cylinder moves cone forward.
Touch Screen Programming
The touch screen is located on the electrical box
above the
indexer. On each screen, detailed instructions are listed
to assist you in the operation of the slotting machine.
The pipe indexing and indexer travel distance will be monitored
and set with a Panasonic GT touch screen. The touch screen will
be used to
set the amount of rows to be slotted, display the active
row, set and display
the travel distance per segment of slots,
display cycle time for each screen,
and have manual operation
buttons to test each system and speed setting for both
the
indexer and travel system.
Slotting Saw Shaft Assembly
The JK1012D has two slotting shaft assemblies which increases your amount of production.
The slotting shaft assembly consists of the following parts:
|
Two Slotter Shafts: 17 1/2" x 1" x 3/4" ends 3" H Pulley
|
|
Two 3/4" bearings and straps per shaft |
|
3", 4" or 5" jeweler's slotting saws with 1" bore (varies depending on pipe and slot size) |
|
Aluminum Spacers (varies depending on slot spacing and slot size) |
|
Drive Belt 360H300 |
The amount of saw blades used on the shaft will vary
depending upon the slot size, slot spacing and pipe size.
| Recommended maximum number of saws when using 7 1/2hp motor: | ||
| Saw Size | # of Saws | Spacers |
| 3" x .010" | 25 - 30 | 1/8" or 1/4" |
| 4" x .020" | 25 - 30 | 1/8" or 1/4" |
| 4" x .032" | 25 | 1/4" |
| 4" x .040" | 20 | 1/4" |
| 4" x .060" | 20 | 1/4" |
JK1012D
Slotting Saw Shaft
Vacuum System
5hp vacuum blower with
down draft vacuum
fixtures on each of the slotting assemblies
for better dust collection.
The vacuum blower is connected to each
collection chamber by 5" diameter clear intake
hose as shown in photo
on left.
Machine will require a dust collection hopper
to work with the 5hp blower. This is not supplied
by J&K Tool Company.
|
JK1012D Accessories |
||
| Slotting Shaft 17 1/2" x 1" x 3/4" ends with 3" H Pulley |
$ 195.00 |
 |
| Slotting Shaft 17 1/2" x 1 1/4" x 1" ends with 3" H Pulley |
225.00 | |
| 3/4" Shaft Bearings | 12.00 | |
| Bearing Strap and Bolts | 3.00 | |
| 3" H Belt 360H300 | 45.00 |
 |
| Aluminum Saw Spacers: Contact us for additional sizes and pricing. | ||
| 1 7/8" x 1/4" x 1" bore | 4.75 |
 |
| 2 1/4" x 1/4" x 1" bore | 4.75 | |
| 2 1/2" x 1/4" x 1" bore | 4.75 | |
| 1 7/8" x 1" x 1" bore | 6.00 | |
| 1 7/8" x 1/4" x 1 1/4" bore | 5.00 | |
| 2 1/4" x 1/4" x 1 1/4" bore | 5.00 | |
| 2 1/2" x 1/4" x 1 1/4" bore | 5.00 | |
| 2" x 1" x 1 1/4" bore | 6.50 | |
| Air Operated Inside Pipe Holders: Email us for pricing. | ||
| Size #0: two arm steel strap holder for pipe sizes 1" - 1 1/4" with steel cone | ||
| Size #1: two arm clamp for pipe sizes 1 1/2" - 3" (nylon cone required) |
|
|
| Size #2: four arm clamp for pipe sizes 4" - 12" (nylon cones required) | ||
| Size #3: Heavy Duty ID pipe holder with air cylinder grippers for sizes 8” - 12”(recommended for longer, larger pipe) | ||
| Nylon Cones w/spike extensions for ID pipe holders: | ||
| Size #1: 1 1/2" - 3" | ||
| Size #2: 4" - 6" | ||
| Size #3: 8" - 12" | ||
| Upper & Lower Center Pipe Clamps: Email us for pricing. | ||
| 1" | ||
| 2" - 3" | ||
| 4" - 6" | ||
| 8" - 12" | ||
For more
information or a quotation, please email the following information:
1) Contact Name, telephone, email, etc.
2) Company Information (address, website, etc.)
3) List all pipe sizes to
be slotted
4) List pipe length
5) List all slot sizes
6)
List slot spacing
7) Power supply (240 volt 3 phase)-please let us know
if you require the machine to be set up for a different power supply.
8)
Any additional information or questions you may require from us.
Please send email
to: sales@jktool.com
We look forward to hearing from you.
J&K Tool Company, Inc.
6385 County Road 7
Wheaton, MN 56296-5086 USA
tel. 320 563 4967 fax 320 563 8051
e-mail: sales@jktool.com
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