JK1012S Single Head PVC Screen Slotting Machine
The JK1012S is the single head version of our popular JK1012D Double Head Slotting Machine.
Slotting Capability: 1" through 12" PVC pipe in 20' lengths or less
Base price for JK1012S..........US$22,000.00 (Accessories listed below.)
JK1012S Features:
 |
Main power: 240 volt 3 phase |
|
One 7 1/2hp slotting motor |
|
Air Supply 120 psi 10 cfm |
|
Panasonic GT Touch Screen for operating the machine |
|
Two high torque closed loop stepper gear motors |
|
3 hp vacuum blower |
|
24' indexer frame rail |
|
15' pipe support |
Automatic Pipe Indexer
The automatic pipe indexing unit is equipped with two high torque
closed loop stepper gear motors.
One of the stepper motor systems will perform the operation of indexing the pipe
accurately for each
row of slots and the other will move the indexer, pushing the pipe through the
machine for each
segment of slots (indexer travel system).
The indexer has 3 primary functions:
1. Clamp and hold pipe by the use of an expandable
ID pipe holders located on the 1 1/4" indexer shaft.
2. Turn pipe and accurately stop on the preset amount
of rows to be cut on the pipe's OD circumference.
3. Move pipe forward through machine to the next
segment of slots to be cut.
The
JK1012S will slot even or odd number of rows.
ID Pipe Holders
The pipe is held securely by the expandable ID pipe holder
which is mounted
to the 1 1/4" indexer drive shaft, as shown in photo above.
Shown in photo on left is the four arm size #2
ID pipe
holder with larger cone for holding 8”-12”.
1/2” extension pins used for 12”.
3/16” rubber oring stock is wrapped around
four arms and used to collapse holding arms
when air cylinder moves cone forward.
Touch Screen Programming
The touch screen is located on the electrical box
above the
indexer. On each screen, detailed instructions are listed
to assist you in the operation of the slotting machine.
The pipe indexing and indexer travel distance will be monitored
and set with an Panasonic GT touch screen. The touch screen will
be used to
set the amount of rows to be slotted, display the active
row, set and display
the travel distance per segment of slots,
display cycle time for each screen,
and have manual operation
buttons to test each system and speed setting for both
the
indexer and travel system.
Slotting Shaft Assembly
The slotting shaft assembly consists of the following parts:
|
1 Slotter Shaft: 17 1/2" x 1" x 3/4" ends 3" H Pulley |
|
2 - 3/4" bearings and straps per shaft |
|
3", 4" or 5" jeweler's saws with 1" bore (varies depending on pipe and slot size) |
|
Aluminum Spacers (varies depending on slot spacing and slot size) |
|
Drive Belt 360H300 |
The amount of saw blades used on the shaft will vary
depending upon the slot size, slot spacing and pipe size.
|
JK1012S Accessories |
||
| Slotting Shaft 17 1/2" x 1" x 3/4" ends with 3" H Pulley |
$ 195.00 |
 |
| 3/4" Shaft Bearings | 12.00 | |
| Bearing Strap and Bolts | 3.00 | |
| 3" H Belt 360H300 | 45.00 |
 |
| Aluminum Saw Spacers: | ||
| 1 7/8" x 1/4" x 1" bore | 4.75 |
 |
| 2 1/4" x 1/4" x 1" bore | 4.75 | |
| 2 1/2" x 1/4" x 1" bore | 4.75 | |
| 1 7/8" x 1" x 1" bore | 6.00 | |
| 1 7/8" x 1/4" x 1 1/4" bore | 5.00 | |
| 2 1/4" x 1/4" x 1 1/4" bore | 5.00 | |
| 2 1/2" x 1/4" x 1 1/4" bore | 5.00 | |
| 2" x 1" x 1 1/4" bore | 6.50 | |
| Air Operated Inside Pipe Holders: | ||
| Size #0: two arm steel strap holder for pipe sizes 1" - 1 1/4" with steel cone | 125.00 | |
| Size #1: two arm clamp for pipe sizes 1 1/2" - 3" (nylon cone required) | 325.00 |
|
| Size #2: four arm clamp for pipe sizes 4" - 12" (nylon cones required) | 350.00 | |
| Size #3: Heavy Duty ID pipe holder with air cylinder grippers for sizes 8” - 12”(recommended for longer, larger pipe) | 425.00 | |
| Nylon Cones w/spike extensions for ID pipe holders: | ||
| Size #1: 1 1/2" - 3" | 100.00 | |
| Size #2: 4" - 6" | 110.00 | |
| Size #3: 8" - 12" | 125.00 | |
| Upper & Lower Center Pipe Clamps: | ||
| 1" | 175.00 | |
| 2" - 3" | 175.00 | |
| 4" - 6" | 175.00 | |
| 8" - 12" | 175.00 | |
For more
information or a quotation, please email the following information:
1) Contact Name, telephone, email, etc.
2) Company Contact Information (address, website, etc.)
3) Machine requirements such as pipe sizes to be slotted, slot and spacing sizes, etc.
4) Any additional information you need from us.
J&K Tool Company, Inc.
6385 County Road 7
Wheaton, MN 56296-5086 USA
tel. 320 563
4967 fax 320 563
8051
e-mail:
sales@jktool.com
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