J&K Tool Company, Inc.
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JK1012S
Single Head PVC Screen Slotting Machine

 

  JK106STS photo1     JK106STS photo2

 

The JK1012S is the single head version of our popular JK1012D Double Head Slotting Machine.

 

JK1012S Single Head PVC Screen Slotting Machine
Please email us for a quotation:  sales@jktool.com

 

Main Features of the JK1012S:
●  Slotting capability of 1" to 8" PVC pipe in 20' lengths or less;  10" to 12" sch 40 PVC pipe in 10' lengths or less
     (This machine can slot 20' lengths of 10"-12" sch40 PVC pipe with modifications to the slotting head and indexer.)*
●  Main Power:  240 volt  3 phase
●  One 7 1/2 hp slotting motor
●  Air Supply 120 psi 10 cfm
●  Panasonic GT touch screen for programming and operating the machine
●  Two high torque closed loop stepper gear motors
●  3hp vacuum blower with down draft vacuum fixtures for better dust collection
●  24' indexer frame rail
●  15' pipe support with multidirectional rollers for easy indexing and movement of pipe

*If you are going to be slotting a large volume of 6" - 12" sch80 pipe in 20' lengths or less, we recommend a heavy duty
slotting machine such as the JK4012HD.  This machine has been designed to handle large quantities of longer, heavier PVC pipe.

Automatic Pipe Indexer

The automatic pipe indexing unit is equipped with two high torque closed loop stepper gear motors.
One of the stepper motor systems will perform the operation of indexing the pipe accurately for each
row of slots and the other will move the indexer, pushing the pipe through the machine for each
segment of slots (indexer travel system).

 

JK106STS indexer

The indexer has 3 primary functions:
1.  Clamp and hold pipe by the use of an expandable
    ID pipe holders located on the 1 1/4" indexer shaft.

2.  Turn pipe and accurately stop on the preset amount
    of rows to be cut on the pipe's OD circumference.

3.  Move pipe forward through machine to the next
    segment of slots to be cut.

 

 

 

 

 

 

 

 

JK106STS pipe

The JK1012S will slot even or odd number of rows.   

 

 

 

 

 

 

ID Pipe Holders
The pipe is held securely by the expandable ID pipe holder which is mounted
to the 1 1/4" indexer drive shaft, as shown in photo above.

Shown in photo on left is the four arm size #2
ID pipe holder with larger cone for holding 8”-12”.
1/2” extension pins used for 12”.

 

 

 

 

3/16” rubber oring stock is wrapped around
four arms and used to collapse holding arms
when air cylinder moves cone forward.

 

 

Touch Screen Programming

The touch screen is located on the electrical box above the
indexer.  On each screen, detailed instructions are listed
to assist you in the operation of the slotting machine.

The pipe indexing and indexer travel distance will be monitored
and set with an Panasonic GT touch screen.  The touch screen will
be used to set the amount of rows to be slotted, display the active
row, set and display the travel distance per segment of slots,
display cycle time for each screen, and have manual operation
buttons to test each system and speed setting for both the
indexer and travel system.

 

 

Slotting Shaft Assembly

 

    JK106STS shaft

 

The slotting shaft assembly consists of the following parts:
1]  One Slotter Shaft: 17 1/2" x 1" x 3/4" ends 3" H Pulley; left hand 
2]  Two 3/4" bearings and straps per shaft
3]  3", 4" or 5" jeweler's slotting saws with 1" bore (varies depending on pipe and slot size)
4]  Aluminum Spacers (varies depending on slot spacing and slot size)
5]  Drive Belt 360H300

The amount of saw blades used on the shaft will vary depending upon the slot size, slot spacing and pipe size.

 

JK1012S Accessories

Slotting Shaft
17 1/2" x  1" x 3/4" ends with   3" H Pulley
$ 195.00
3/4" Shaft Bearings 12.00
Bearing Strap and Bolts 3.00
3" H Belt 360H300 45.00
Aluminum Saw Spacers: (contact us for additional sizes and pricing)
1 7/8" x 1/4" x 1" bore 5.25
2 1/4" x 1/4" x 1" bore 5.50
2 1/2" x 1/4" x 1" bore 5.50
1 7/8" x 1" x 1" bore 6.75
1 7/8" x 1/4" x 1 1/4" bore 5.50
2 1/4" x 1/4" x 1 1/4" bore 5.75
2 1/2" x 1/4" x 1 1/4" bore 5.75
2" x 1" x 1 1/4" bore 6.50
Air Operated Inside Pipe Holders:  Please email us for pricing.
Size #0: two arm steel strap holder for pipe sizes 1" - 1 1/4" with steel cone  
Size #1: two arm clamp for pipe sizes 1 1/2" - 3" (nylon cone required)  

Size #2: four arm clamp for pipe sizes 4" - 12" (nylon cones required)  
Size #3: Heavy Duty ID pipe holder with air cylinder grippers for sizes 8” - 12”(recommended for longer, larger pipe)  
Nylon Cones w/spike extensions for ID pipe holders:
  Size #1:  1 1/2" - 3"
  Size #2:  4" - 6"  
  Size #3:  8" - 12"  
Upper & Lower Center Pipe Clamps:  Please email us for pricing.
1"    
2" - 3"  
4" - 6"  
8" - 12"  

 

 

For more information or a quotation, please contact us with the following specifications:
1)  Contact Name, telephone, email, etc.
2)  Company Information (address, website, etc.)
3)  List all pipe sizes to be slotted
4)  List pipe length
5)  List all slot sizes
6)  List slot spacing
7)  Power supply (240 volt 3 phase)-please let us know if you require the machine to be set up for a different power supply.
8)  Any additional information or questions you may require from us.

 
Please send email to:
 sales@jktool.com   We look forward to hearing from you.

J&K Tool Company, Inc. 
6385 County Road 7 ~ Wheaton, MN  56296 USA
tel: 320.563.4967  fax: 320.563.8051

e-mail: sales@jktool.com

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