JK1012 Single Head PVC Screen Slotting Machine
The JK1012 is very similar to the
JK1062 in appearance and function. Because the design
concept of the JK1062
worked so well, we decided to build a larger version that will
affectively handle PVC pipe sizes 1" up to 12".
Three major modifications were designed into the JK1012 to increase the slotting capability:
1. Lower center pipe support designed to be adjustable from 1" up to 12" PVC pipe size.
2. The automatic pipe
indexer is the same unit used on our JK1012D double head slotting
machine. This indexer is equipped
with a 1 3/4 hp air operated gear motor with increased
turning torques for the
larger pipes. The 1 1/4" drive shaft is built to accommodate our
expanding
inside pipe holding clamps.
3. Slotting motor plate was designed
to hold a 7.5 hp or 10 hp motor. The slotting saw
shaft is driven by a 2" H
timing belt. The driven pulley shaft is connected to the slotting
saw shaft with
a three jaw drive coupling. This system eliminates the need to loosen the
belt
drive when changing slotting saw shafts.
Automatic Traveling Pipe Indexer Slotting Saw Shaft and Drive Coupling Vacuum Fixture above saws
The Automatic Traveling Pipe Indexer:
The indexer is used to rotate pipe
for the amount of slotted rows around pipe circumference.
It is also used to move pipe through machine after each segment of slots have
been cut on the pipe.
There are two settings on the
indexer, one is used for the amount of rows on the pipe circumference,
and the
second setting is used for the amount of travel (1" up to 12") for each segment of slots.
The
indexer can be set for 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, and 14 rows of slots. The
pipe is held securely by
the expandable ID pipe holder which is mounted to the 1
1/4" indexer drive shaft shown in photo.
The expandable ID pipe holders are a
very fast and effective means of holding
the PVC pipe. Listed below are the three
pipe holders used to cover all sizes of
pipe this machine can be set up to slot.
Sequence of automatic operation at start of slotting program:
 |
First cutter motor and 2 HP blower motor turn on. |
|
STEP 1 pipe clamps on both sides of slotting motor assembly go
down to securely hold pipe |
|
Next, cutter motor
moves down to cut slots. At completion of total slot depth, reed switch |
|
At that point, the indexer rotates
pipe to the next preset row stop and automatic slotting |
|
The time for the above sequence of
operation will vary from 3 to 6 seconds per segment |
|
When all the preset row slots have
been made around the pipe circumference, proximity |
|
The cycle then begins again at
STEP 1. The above sequence of operation continues |
Base Price for JK1012 PVC Screen Slotting Machine
*All of our machines are in the process of being
upgraded to include
touch screen programming and high torque closed loop stepper gear
motor systems.
**Please contact us by telephone or email to receive current pricing
and information. Thank you!!
| JK1012 ACCESSORIES | |
|---|---|
| JK1012 Slotter Shaft 13" X 1" x 3/4" ends; left hand |
$155.00 |
| JK1012 Slotter Shaft 13" X 1" x 5/8" ends; left hand |
$155.00 |
| JK1012 11 H x 3/4" Driven Pulley Shaft | $65.00 |
| 3/4" Shaft Bearings | $12.00 |
| 5/8" Shaft Bearings | $14.00 |
| Bearing Straps and Bolts | $3.00 |
| 2" H Belt 300H200 | $37.00 |
| Aluminum saw spacers all with 1" bore: | |
|
1/8" X 1.625", 3/16" X 1.625", 1/4" X 1.625", 1/8" X 1.875", 3/16" X 1.875", 1/4" X 1.875", 1/8" X 2.25", 1/4" X 2.25", 1/4" X 2.50" |
$4.75 |
| Air Operated Inside Pipe Clamps: | |
| Clamp 1: for pipe sizes 1" - 1 1/4" | 125.00 |
| Clamp 2: two arm clamp for pipe sizes 1 1/2" - 3" (nylon cone required) | 325.00 |
| Clamp 3: four arm clamp for pipe sizes 4" - 12" (nylon cones required) | 350.00 |
| Nylon Cones w/spike extensions for ID clamps: | |
| Size #1: 1 1/2" - 3" | 100.00 |
| Size #2: 4" - 6" | 110.00 |
| Size #3: 8" - 12" | 125.00 |
JK1012 IS set up with the following:
|
7.5 HP tefc 230 volt 3 phase 3500 rpm motor to run slotting shaft |
|
2 HP vacuum blower used to collect cutting and cool saws |
|
Automatic traveling pipe indexer set up with air cylinder to operate inside pipe holders |
|
25' indexer travel rail |
|
14' Pipe support on exit side of machine |
|
Pipe indexing done with a 1 3/4 hp air powered gear motor |
|
Automatic control system run by Aromat FP1-C16R-D2 programmable logic controller |
|
Lower vacuum chamber on pipe support is built with 5" hose adapter |
|
Upper vacuum fixture and saw guard
is
built with 5" hose adapters for either vacuuming or |
|
Dual pipe clamps on each side of
slotting motor come with hold down
shoes for 2" through |
For more
information or a quotation, please email the following information:
1) Contact Name, telephone, email, etc.
2) Company Contact Information (address, website, etc.)
3) Machine requirements such as pipe sizes to be slotted, slot and spacing sizes, etc.
4) Any additional information you need from us.
J&K Tool Company, Inc.
6385 County Road 7
Wheaton, MN 56296-5086 USA
tel. 320 563
4967 fax 320 563
8051
e-mail:
sales@jktool.com
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